Common Problems When Using Asphalt Removal Machines and How to Fix Them

Table Of Contents

1. Introduction
2. Common Problems Encountered
3. Possible Solutions for the Problems
4. Pros And Cons of Resolving Problems
5. Conclusion
6. FAQs

Summary

Asphalt removal is an important section in the road repairs and maintenance. There may be problems with using asphalt removal machines. The article aims to provide knowledge of those problems and their possible solutions. Knowing the problems encountered and implementing solutions help in getting proper asphalt results.

Introduction

In asphalt repairs, the asphalt milling provides the ease of applying fresh asphalt. The asphalt removal machines are much more efficient as compared to the manual works. It provides automatic removal of old asphalt without involving extensive human efforts. It is important to know the common problems related to using asphalt removal machines. Knowing the potential problems in asphalt milling helps make strategies to avoid mistakes. In this article, the readers will learn about the problems encountered when using an asphalt removal machine. It provides solutions for the problems to apply fresh asphalt with durable results.

Common Problems Encountered

There are several problems attached with the usage of asphalt removal machines. The early knowledge about them helps in avoiding mistakes in asphalt projects. Some of the highlighted problems are under discussion below.

Inefficient removal of asphalt

Machines can not be 100% accurate every time. Machineries need proper attention and care to do high quality asphalt finishes. A problem related to the asphalt removal machinery can be insufficient removal of the asphalt. It can happen because of the machinery’s lower efficiency or the operator's incompetency. So, being aware of such problems is useful to remove all the old asphalt with efficiency. 

Machine overheating

Contractors get good results in asphalt removal when asphalt removal machines are well operating . Thus it is important to watch the performance of the machine on a regular basis. Usually asphalt removal jobs are difficult when the machines over heat. Overheating can decrease the efficiency of the machines.

Difficulty in maneuverability

A problem usually encountered using heavy machineries is their maneuverability. Sometimes the asphalt removal takes more time than expected because of the difficulty in moving them. Thus using strategies to make efficient maneuverability is important for an easy working process.

Inconsistent cutting depth

It is important to meet the standards of asphalt cutting depth. Many of the time paving contractors in Atlanta encounter problems of insufficient cutting depths. For meeting quality standards of asphalt cutting it is better that the asphalt milling machine is in good performance. 

Frequent breakdowns and maintenance issues

The asphalt removal machines have heavy engines installed in it. There can be problems of major and frequent breakdowns. The breakdowns then arise the needs of maintenance which takes time which may suffer the working hours. Such breakdown and maintenance problems can be costly and may create disturbance in the working procedures.

Poor visibility during operation

Better visibility in the project location ensures efficient results. A poor visibility can affect the operation of the project and asphalt removal machines. The contractors should be aware of the proceedings with the asphalt milling machines in low visible conditions.

Operator’s needs and safety concerns

The asphalt removal machines are dependent on the operators for proper functioning of the project. It is important to fulfill the needs of operators during asphalt removal. The paving contractors in Acworth should not overlook safety concerns and needs of the machine operators. With all safety measures operators operate the asphalt removal machines with better efficiency.

Inadequate power supply

The asphalt removal machines have installation of heavy assembly. The parts of the asphalt removal machines include cutting drum, conveyor system, and vacuum. All these parts play a key role in the proper asphalt removal process. There should be enough power supply to these parts and to assembly of the machines. An insufficient power supply can lower the efficiency of the asphalt milling machines.

Clogging of the machine

There are many factors which can cause clogging of asphalt milling machines. The causes may be insufficient fuel supply, low power supply, defects in engine, and work overload. Clogging can be a major problem in asphalt removal because it can jam the whole removal process. Applying standard loads and maintaining machines from time to time can help avoid the clogging of machines.

Environmental considerations and regulations

Another problem which the paving contractors can face is environmental considerations and regulations. There are set rules and regulations to operate carbon emitting machineries. The contractors can face legal issues if they don’t consider environmental factors and regulations.

Possible Solutions for the Problems

There are efficient ways to deal with the problems in asphalt removal and asphalt removal machines. Some of the potential solutions to the problems are discussed below

Techniques to Improve Efficiency

To ensure fast operation, optimizing the asphalt removal machine is a good option. Setting cutting depth speed, optimizing blade design, and machine speed can improve the efficiency. Using features like GPS and sensors can also improve efficiency of the machines.  

Preventing Overheating

It is important to maintain air filters and coolant levels to ensure enough air flow. The adequate air flow gives an advantage to prevent machines from overheating. Giving regular breaks and monitoring the engine helps detect overheating issues.

Best Practices for Maneuverability

The mobility depends on the steering, tires and balance of the machine. This tip suggests you to keep proper air pressure and adjust steering for better mobility. The operators should know to operate in the narrow spaces for efficient results. Advanced digital features in machines can also guide better in moving the machines.

Adjusting Settings for Consistent Cutting Depth

Making use of the sensors can help in uniform cutting depth to the surface. The operators should adjust settings according to the hardness of the surfaces. For uniform cutting depth one should also check the blades. These factors help in reducing uneven cuts.

Regular Maintenance Schedules

Regular maintenance is a key to operate the machinery with full efficiency. Consider maintenance either weekly, monthly, or daily. The regular maintenance of filters, blades and hydraulic fluids enhances the performance.

Enhancing Visibility with Attachments

The proper visibility for the operators ensures the high quality asphalt removal. In that regard consider attaching LED lights, cameras, and mirrors with efficient visibility. It is a good solution where there are lowlights or narrow working space. In clear sights, the work will be safe and reduce accidents.

Ensuring Proper Power Supply

For enough power supply it is better to check the battery, fuel, and power distribution system. The regular power supply ensures to avoid unexpected shutdowns. Power supply is a key, thus considering any backups like generators is also a good option.

Clearing Clogs With Care

Regular inspection of the engine and exhaust systems are important to avoid clogging. It is thus better to remove asphalt clogs from contact areas of the machine. Clean the machine from time to time to ensure smooth operation. Also check for any damage to parts of the machine.

Compliance with Environmental Regulations

It is better to meet all environmental standards doing an asphalt removing job. There are options of using clean technologies like hybrid or electric power sources. The contractors can also use dust suppression tools to reduce air pollution. So regular emissions monitoring and disposal of removed asphalt is critical. The contractors should also follow the noise restriction regulations of the area.

Training for Operators

The training of the operators is crucial for smooth operation. There should be proper training to understand machine controls, safety, and maintenance. They are also given the proper training to different operating conditions. The training should also encircle emergency situations and troubleshooting.

Hiring Professional Services

Hiring professionals in asphalt is a big solution to the problems in asphalt surfaces and asphalt removal machines. Professionals have advanced and properly maintained asphalt removal machines. Professionals like Asphalt Enterprises Inc. have the skillful workers who can face any issue while asphalt removal jobs with good efficiency. Professionals can deal with situations like overheating and clogging of machines in a short time.  Thus, ensuring less interruption in the asphalt removal operation. They have all required tools, machinery, and skilled workers to ensure smooth asphalt removal.  

Pros And Cons of Resolving Problems

Conclusion

The asphalt milling is vital in removing the asphalt from surfaces. The paving contractors may encounter the problems related to the asphalt removal machines. The proactive measures to resolve these problems can help in smooth operations. The problems like overheating, maintenance issues, or breakdowns should be addressed on time. Implementing solutions like operator’s training can help in improving the efficiency. If you have any concern related to removing asphalt, then Asphalt Enterprises Inc. is here to help. You can contact us by filling our online form or you can call us at “770-424-5001”. Our experts will provide valuable directions for our asphalt milling services in Acworth.

FAQs